Editorial Special Issues

Materials for Additive Manufacturing

  • This Special Issue of AIMS Materials Science was devoted to the topic "Materials for Additive Manufacturing". It attracted significant attention from scholars and practitioners from ten different countries (Spain, Greece, France, Portugal, Italy, Finland, Ethiopia, Canada, Vietnam, and Iraq) and published five manuscripts of a total of ten submissions between April 2021 and March 2022. In addition, new materials, methodologies, and analysis approaches are presented in materials for additive manufacturing.

    Citation: John D. Kechagias. Materials for Additive Manufacturing[J]. AIMS Materials Science, 2022, 9(6): 785-790. doi: 10.3934/matersci.2022048

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  • This Special Issue of AIMS Materials Science was devoted to the topic "Materials for Additive Manufacturing". It attracted significant attention from scholars and practitioners from ten different countries (Spain, Greece, France, Portugal, Italy, Finland, Ethiopia, Canada, Vietnam, and Iraq) and published five manuscripts of a total of ten submissions between April 2021 and March 2022. In addition, new materials, methodologies, and analysis approaches are presented in materials for additive manufacturing.



    Severe acute respiratory syndrome coronavirus 2 (SARS-CoV-2) has caused a high number of severe cases and deaths across the world. Frontline healthcare workers, among others, have been an obvious inclusion as a high-risk group, frequently contributing to propagating transmission, because their work requires continued patient-facing roles including unavoidable exposure to infected patients for the purpose of professional care [1]. Before vaccinations became available, many countries tried to protect healthcare workers from infection by procuring personal protective equipment to minimize the risk of nosocomial transmission [1]. Other populations of particular concern have been elderly individuals and people with underlying health conditions, because they are at high risk of having a more serious course of infection [2]. This partly explains why care homes, where typically vulnerable older adults reside, have disproportionately experienced large outbreaks [3,4]. On average, care home residents accounted for more than 45% of deaths related to coronavirus disease (COVID-19) in 21 countries before the advent of vaccination [5].

    In December 2020, COVID-19 vaccination commenced globally. Many countries began their vaccine rollouts with healthcare workers, the elderly, and residents of care homes taking first priority [6,7,8]. Among the approved vaccines, the Pfizer/BioNTech messenger RNA (mRNA) vaccine BNT162b2 showed a particularly high efficacy during a clinical trial [9], becoming one of the most widely used vaccines in Israel, the United Kingdom, and the United States, among others [6,7,10]. As countries implemented their vaccine rollouts, the direct effect of vaccination (i.e., protection against infection or disease, conferred by vaccination) was demonstrated to be high among various study populations including older people and healthcare workers [6,7,10,11,12]. Moreover, an indirect effect of vaccination, i.e., reduced risk of infection among unvaccinated individuals due to reduced opportunities for infection, was also suggested by household studies and others [13,14,15,16,17].

    As in other countries, Japan also struggled to meet the challenges of mitigating the impact of the COVID-19 pandemic and implementing various public health interventions [18,19]. In Japan, a cluster is defined (in the not-legally binding notification rules of Ministry of Health, Labour and Welfare (MHLW)) as five or more confirmed COVID-19 cases that occur at the same place (excluding households) with clear epidemiologic links [18]. During the initial phase of the epidemic, healthcare facilities (such as hospitals) and care facilities (such as nursing homes) were reported to account for approximately half of the incidence of clusters, with each one sometimes involving more than 100 cases [19]. Considering that healthcare and elderly care facilities act as critical source of fatalities for COVID-19, especially in the super-aged nation Japan, it is vital to prevent the emergence of clusters [20]. Regarding the epidemic situation, as of 7 October 2021, Japan has experienced five major waves of COVID-19 cases [21]. During the fourth wave, from around April to June 2021 [21], the proportion of cases infected with the B.1.1.7 variant increased rapidly from March to April 2021, and this variant was estimated to become the dominant SARS-CoV-2 strain by the middle of May 2021 [22].

    Japan's vaccine rollout began on February 17, 2021, and healthcare workers were prioritized as the first group to be vaccinated, as they were considered to be at a higher risk of infection compared to the general population [23]. The vast majority of them received BNT162b2, because it was initially the only available vaccine. Healthcare workers eligible for vaccination were defined as: 1) staff members working for hospitals, clinics, pharmacies, and agencies that provide home-visit nursing services; 2) staff members working for local authorities who are responsible for COVID-19 response; and 3) ambulance crews and personnel of the Japan Coast Guard or Japan Self-Defense Forces [24]. It was also advised that extra doses every day (i.e., residual doses of vaccines at the end of the day) should be distributed to staff and patients at other medical facilities or the general population (prioritizing older adults), especially for people who could receive the vaccine on that day [25,26]. As vaccination coverage increases, the expectation has been that clusters in facilities including healthcare and elderly care facilities, where healthcare workers are working, would be reduced. Figure 1 shows the number of confirmed COVID-19 cases in Japan from the third to the fourth waves, and the reported number of clusters during the pre- and post-vaccination period. Unfortunately, trivial calculations that compare the incidence of infection between vaccinated and unvaccinated do not permit an explicit computation of the risk of clustering in those high-risk facilities. The present study aimed to explicitly estimate the protective effect of vaccination in reducing cluster incidence in those facilities.

    Figure 1.  Number of confirmed COVID-19 cases and clusters in Japan from October 26, 2020, to June 27, 2021. The dots with dashed line represent the weekly number of confirmed COVID-19 cases, while the dark- and light-grey bars showing the weekly incidence of clusters in healthcare and elderly care facilities, respectively. The y-axis on the left measures the number of COVID-19 cases, and that on the right measures the number of clusters.

    We analyzed the weekly data on incidence of clusters from October 26, 2020, to June 27, 2021, which included both pre- and post-vaccination periods. Throughout this article, a cluster is defined as the emergence of five or more confirmed cases in the same facility, regardless of symptoms, diagnosed in a short period of time and considered as linked from each other, which is in common with the governmental definition in Introduction [20]. Although the notification is not legally binding, the occurrence of clusters has been regularly reported by local prefectures and distributed via news media. The media-based cluster data of the abovementioned period were systematically collected across Japan. The dataset of the incidence of confirmed COVID-19 cases for the same period was obtained from the website of MHLW. Confirmatory diagnosis was mostly made by real time polymerase chain reaction (rt-PCR), and all cases were mandated to be notified to the government following implementation of the Infectious Disease Control Law. Distributed vaccine doses among healthcare workers were recorded through the Vaccination System (V-SYS), and the data from February 17 to June 27, 2021, were extracted from the website of Prime Minister's Office of Japan. Original case count data and vaccination data were aggregated weekly.

    Here we formulate a mathematical model that is used to estimate the averted risk of clustering that could be attributed to the vaccination. We handled clusters in healthcare and elderly care facilities independently.

    We assumed that clusters in each facility occurred proportionally to the incidence of COVID-19 cases, which would be deemed reasonable considering the force of infection [27]; this proportionate relationship is modified by vaccination as follows:

    E(nt)={kctxwithoutvaccination(1εt)kctxwithvaccination (1)

    where nt represents the number of clusters either in healthcare or elderly care facilities in week t, and E(.) represents the expected number. ctx is the number of confirmed COVID-19 cases in week tx, i.e., x representing the time lag between COVID-19 cases for the entire population and clusters in facilities. It must be noted that we handle not the number of cases but the number of clusters. Here we specifically considered the time lag x, because a published study suggested that transmission in the facilities is likely to take place at a later part of the local transmission chain that may follow persistent community transmission [19]. k is a scaling parameter that adjusts the proportionality between COVID-19 incidence and clusters. εt is the fraction protected by vaccination, which we consider to be proportional to the protected fraction of the entire population, i.e.,

    εt=ω(q1(a1i=0v1,tiF1,i+tx+ai=a(v1,tiv2,ti+a)F1,i)+q2txi=0v2,tiF2,i+a) (2)

    where ω is a factor of adjustment that converts the fraction protected into the protective effect of vaccination in reducing clusters. v1,ti and v2,ti represent the proportion of healthcare workers who received the first and second dose in week ti (i.e., vaccination coverage of the first and second doses) while i indicates the elapsed number of weeks since the first dose. a represents a fixed number of weeks between doses, recommended to be 3 weeks for BNT162b2 in Japan [28]. q1 and q2 are the maximum effectiveness resulting from the first and second dose of the vaccination. F1,i and F2,i are cumulative distribution functions of building up vaccine-induced immunity following the first and second doses in week i. In the right-hand side of equation (2), the first summation represents immune fraction due to first-dose vaccines in those who are waiting for the second dose due to the time lag of a weeks, the second summation represents the immune fraction of those who received only the first dose, and the third summation is the immune fraction of those who received the second dose.

    Because the precise number of frontline healthcare workers in Japan was unknown, we calculated the vaccination coverage among healthcare workers by taking the number of those who had received at least one dose by the last week of our analysis as a denominator, assuming that all frontline healthcare workers would have been vaccinated by then. This assumption was deemed reasonable as the proxy denominator exceeded 4,800,000, which was the estimated number of healthcare workers in the most recent census data [23].

    q1, q2, F1,i, and F2,i were derived based on a cohort study conducted in the United Kingdom regarding vaccine effectiveness among healthcare workers who were vaccinated with BNT162b2 when the B.1.1.7 (alpha) variant was the dominant variant in circulation in the country [6]. This published study shared similar epidemiological situations with the present study because the alpha variant was common in Japan from April, and healthcare workers were nearly all fully vaccinated and were exposed at rates similar to the overall population, with an increasing incidence of cases. Accordingly, q1 and q2, i.e., the maximum effectiveness resulting from the first and second doses of the vaccination, were assumed to be 0.71 and 0.86, respectively [6]. F1,i and F2,i were dealt with as logistic functions of weeks since vaccination. These were estimated by fitting logistic models to the datasets from the published cohort study in the United Kingdom [6], and optimal parameter estimates were derived by means of the maximum likelihood method. While we also employed a cumulative Weibull distribution, the logistic function was chosen based on the lowest value of Akaike Information Criterion (AIC). Although the Moderna vaccine, mRNA-1273, was also used beginning May 24, 2021, for healthcare workers and the elderly in Japan, we regarded this impact on our estimate as negligible, because it accounted for only 0.49% (50,989/10,454,415) of the total doses distributed among healthcare workers during the study period.

    The parameters k and ω were estimated based on the maximum likelihood method, assuming that the weekly number of clusters follows a Poisson distribution, i.e.,

    L(k,ω;D)=tE(nt)ntexp(E(nt))nt! (3)

    where D represents the observed data. The 95% confidence intervals (CI) were computed via a parametric bootstrapping method using 1,000 samples from a Hessian matrix.

    As part of the sensitivity analysis, we examined the impact of varying time lag x on the resulting number of clusters averted. Altering the lag x from 0 to 3, the best fit model for E(nt) was selected according to AIC.

    Following the estimation, the numbers of clusters averted in healthcare and elderly care facilities during the study period were then calculated as:

    Avertednumberofclusters=Tt=1εtkctx (4)

    In equation (4), we consider the model without vaccination in equation (1) as a counterfactual scenario. T represents the last week of the study period, and 95% CI for the total averted number of clusters were also computed by a bootstrap method.

    From October 26, 2020, to June 27, 2021, a total of 682,702 confirmed COVID-19 cases and 6,775 clusters (i.e., 6,775 groups of cases, each containing five or more confirmed cases) were reported in Japan. Of these clusters, 13.8% (935/6775) and 22.3% (1509/6775) occurred in healthcare and elderly care facilities, respectively. By June 27, 2021, approximately 6 million (5,977,868) of the first doses and 5 million (4,986,483) of the second doses of vaccines were administered among healthcare workers, surpassing the total of 4.8 million persons identified as healthcare workers in the most recent census data.

    Figure 2 shows the reported number of clusters in healthcare and elderly care facilities overlaid with the model predictions. In both facilities, the best fit to cluster data was obtained with the lag x = 2 weeks. The results of sensitivity analysis using different x weeks are available in Supplementary Table S1. The scaling factor of the number of clusters, k, and the factor of adjustment from the protected fraction to the population-level protection in the facility, ω, were estimated to be 0.0017 (95% CI: 0.0016–0.0019) and 1.20 (95% CI: 1.13–1.28) for clusters in healthcare facilities, respectively. In elderly care facilities, these estimates were 0.0027 (95% CI: 0.0025–0.0028) and 0.89 (95% CI: 0.76–1.02), respectively. The bootstrap-based uncertainty bounds contained the observed incidence of clusters within the 95% CI.

    Figure 2.  Weekly reported number of clusters in healthcare and elderly care facilities overlaid with model predictions from November 9, 2020, to June 27, 2021. The black bars represent the incidence of documented clusters, and the white bars represent expected value of our model estimate. The shaded area shows the 95% confidence interval (CI) of the model estimate, computed by means of a parametric bootstrap method.

    Figure 3 shows the relative reduction in the number of clusters owing to vaccination, as calculated from (1εt). The time-dependent proportion of facilities at risk of clustering declined substantially as the vaccination coverage increased. A greater risk reduction was seen in healthcare facilities; e.g., at the end of observation period, the risk was as small as 0.10 (95% CI: 0.044–0.16) times that of the pre-vaccination period, while that in elderly care facilities at the end of the observation period was 0.34 (95% CI: 0.24–0.43) times that of the pre-vaccination period.

    Figure 3.  Relative reduction in the number of clusters in (A) healthcare facilities and (B) elderly care facilities from February 22 to June 27, 2021. The black lines represent the estimated time-dependent proportion at risk of clustering. Shaded areas show the 95% confidence interval (CI) of the model estimate, computed by means of a parametric bootstrap method.

    The total averted number of clusters in healthcare and elderly care facilities were estimated to be 247 (95% CI: 210–301) and 279 (95% CI: 218–354), respectively, during the study period (Figure 4). As we assumed that the incidence curve of clusters should have been proportional to the incidence of confirmed cases with a fixed delay, the cluster incidence of counterfactual scenario was similar to the epidemic curve of the fourth wave (dashed line in Figure 1), and in the absence of vaccination, the peak height of cluster incidence during the fourth wave could have been similar to that of the third wave.

    Figure 4.  Averted number of clusters in (A) healthcare and (B) elderly care facilities due to vaccination from November 9, 2020, to June 27, 2021. The black lines represent the predicted number of clusters using our proposed model, and the dotted lines show the counterfactual scenario that assumes the absence of a vaccination program. The shaded area represents the clusters averted in these facilities.

    The present study evaluated the impact of COVID-19 vaccination among healthcare workers on the incidence of clusters in healthcare and elderly care facilities in Japan. We employed a simple approach, imposing assumptions that the incidence of clusters (i.e., the risk of cluster emergence) was proportional to the incidence of confirmed cases, and moreover that the hazard of that proportionality is relatively reduced by the vaccinated immune fraction of the population. We have shown that the numbers of clusters in healthcare and elderly care facilities were reduced to a factor of 0.10 and 0.34 at the end of observation period, and in these facilities, the total of 247 and 279 clusters, respectively, were estimated to have been averted. Without employing the model, one cannot purify this type of total effectiveness (i.e., the sum of direct and indirect effect in reducing the number of clusters) with counterfactual scenarios. The reduced risk of clustering in high-risk facilities by prioritized vaccination among healthcare workers was demonstrated, implying the existence of both direct and indirect impact on clustering.

    The most important conclusion of the present study is that vaccination among healthcare professionals yielded a substantial reduction of clusters in healthcare and elderly care facilities. The great reduction in these facilities indicates that not only infections but also a substantial number of severe cases and deaths were avoided, because the susceptible people in the facilities represent a group at high risk for severe illness, involving elderly people and patients with underlying comorbidities [2]. In the present study, the data source relied on an arbitrary definition of cluster that must have involved five or more confirmed COVID-19 cases in Japan [18]. What follows from this definition is that the total number of infections prevented would be even greater than what was estimated here.

    The estimated risk reduction reflects both the direct and indirect effectiveness of vaccination. Vaccination averted clusters that could have started from healthcare workers as well as other individuals to whom healthcare professionals could have passed infection. It is worth noting that our model assumed a substantial vaccine effectiveness of BNT162b2 primarily against infection with the B.1.1.7 variant, and the modeled protected fraction well explained the fast decline of clusters during the later stages of the fourth wave. Considering that vaccine effectiveness can differ by variant [29], such a protective effect could also vary accordingly. However, even if the effect is lower, the prioritized vaccination of healthcare workers would be still justified, considering that healthcare professionals play a maintenance role in transmission [1]. In this sense, averting infection in healthcare workers would have an immense impact on preventing facility clusters that involve vulnerable populations at high risk of severe illness and death.

    We estimated that there were two weeks of lag between reports of COVID-19 cases and reports of clusters in the facilities. Aside from the aforementioned reason, that is, that clusters probably occur following persistent community transmissions [19], differences in reporting systems may also contribute to this lag. In Japan, confirmed COVID-19 cases must be reported upon diagnosis [18]; however, it is not mandatory to report the incidence of clusters, and this feature could have acted as a source of reporting delay. A cluster has been defined as a series of local transmissions involving five or more confirmed cases, so by the time at least five cases are associated with a facility, their emergence would not result in notification and would therefore go unrecognized.

    The present study has several limitations. First, all clusters are not mandated to be notified in Japan, and ascertainment rate may differ according to the epidemic situation (e.g., the reporting rate may be low in the presence of a surge of COVID-19 cases due to overstretched contact tracing capacity). However, the cluster data were collected in a systematic manner across Japan, and the data reliability was improved compared to the early stages of COVID-19 epidemics when efficient and accurate data collection system was still not established. Second, the study did not account for the effectiveness of vaccination among older people. Vaccination among the elderly (aged 65 years and older) began April 12, 2021 in Japan [30]. Although this age group is more likely to be in healthcare and elderly care facilities, there were only 3,104,059 persons out of 35,768,503 (8.7%) of them who were deemed "fully vaccinated", i.e., two weeks following their second vaccination dose, and clearly not all of them were associated with the facilities. We therefore believe that the protective effects brought from the vaccination of the older people did not affect the study results substantially. Third, it should be noted that, by definition by the Japanese government, "healthcare workers" included non-medical staff working in healthcare and elderly care facilities who could contact not only the patients or elderly but also their family members, the food, or fomite, to name a few. Whether or not such non-medical staff should be included in "healthcare workers" and hence in the prioritized group of vaccination might be controversial. However, because they are likely to be part of the transmission chain in these facilities, they were categorized as "healthcare workers". Although the reduced risk attributable to their vaccination might be lower compared to that brought by medical staff, who provide constant patient-facing care, their vaccination should still contribute to prevention of clustering in the facilities. Therefore, we handled them as part of "healthcare workers" in this analysis. Lastly, we assumed that the averted clusters were fully attributable to vaccination; however, there may exist other factors that have contributed to the reduced risk of COVID-19 infection, e.g., seasonal variations in temperature.

    Despite the abovementioned limitations, this study presents a novel yet simple approach to evaluating vaccine effectiveness in preventing clusters. This approach could be applied in resource-limited settings. Moreover, the present study endorses the prioritization policy of vaccination among healthcare workers that has been implemented in many countries.

    This modeling study quantified the effectiveness of vaccination among healthcare workers in reducing the incidence of clusters in healthcare and elderly care facilities. The estimated impact appears to have been especially substantial because people in such facilities represent those at higher risk of severe illness and death. The present study supports the prioritization of vaccination among healthcare workers that has been implemented in many countries.

    H. N. received funding from Health and Labour Sciences Research Grants (19HA1003, 20CA2024, 20HA2007, and 21HB1002); the Japan Agency for Medical Research and Development (AMED; JP20fk0108140 and JP20fk0108535); the Japan Society for the Promotion of Science (JSPS) KAKENHI (17H04701 and 21H03198); the Japan Science and Technology Agency (JST) CREST program (JPMJCR1413); and the SICORP program (JPMJSC20U3 and JPMJSC2105). T.K. received funding from the JSPS KAKENHI (21K10495). The funders played no role in the study design, data collection and analysis, decision to publish, or preparation of the manuscript. We thank John Daniel from Edanz (https://jp.edanz.com/ac) for editing a draft of this manuscript.

    All authors declare no conflicts of interest in this paper.



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