In this study, the individual effects of different modification strategies, namely 1% nano-bentonite and Bacillus subtilis (B. subtilis, 1.0 × 108 CFU/mL) combined with 0.3% polyacrylamide (PAM), were investigated to improve the water resistance and mechanical performance of rice husk ash (RHA)-based geopolymer slurry-infiltrated fiber concrete (SIFCON). Our objective of this study was to reduce water absorption through interfacial transition zone (ITZ) refinement and matrix densification without compromising the mechanical properties of the composite material. In addition to microstructural observations using scanning electron microscopy (SEM), an extensive experimental investigation was performed, including compressive strength, splitting tensile strength, flexural strength, and water absorption tests. Our results showed that nano-bentonite boosted matrix compactness and ITZ quality lead to higher compressive strengths, up to 51.7 MPa, and lower water absorption than untreated mixes. In contrast, B. subtilis combined with PAM increased the matrix density via bacterial action and internal curing. This combination yielded the best results: a compressive strength of 52.9 MPa, a flexural strength of 22.92 MPa, and least water absorption at 1.46%. The optimum bacteria-treated mixtures exhibited up to 35% lower water absorption than the corresponding untreated mixtures. SEM observations confirmed a denser microstructure, reduced microvoid content, and improved fiber-matrix bonding in the modified composites. The novelty of this study lies in the comparative evaluation of biological and nano-modification approaches as separate ITZ enhancement strategies for the sustainable RHA-based geopolymer SIFCON. These findings demonstrate the potential of these modification techniques for the development of durable and environmentally friendly geopolymer composites.
Citation: Mohammed Ali Abdulrehman, Khairunisak Abdul Razak, Khalid M. Eweed, Shah Rizal Kasim. Effect of nano-bentonite and Bacillus subtilis treatments on the water absorption behavior of RHA-based geopolymer SIFCON through interfacial transition zone modification[J]. AIMS Materials Science, 2026, 13(3): 593-613. doi: 10.3934/matersci.2026029
In this study, the individual effects of different modification strategies, namely 1% nano-bentonite and Bacillus subtilis (B. subtilis, 1.0 × 108 CFU/mL) combined with 0.3% polyacrylamide (PAM), were investigated to improve the water resistance and mechanical performance of rice husk ash (RHA)-based geopolymer slurry-infiltrated fiber concrete (SIFCON). Our objective of this study was to reduce water absorption through interfacial transition zone (ITZ) refinement and matrix densification without compromising the mechanical properties of the composite material. In addition to microstructural observations using scanning electron microscopy (SEM), an extensive experimental investigation was performed, including compressive strength, splitting tensile strength, flexural strength, and water absorption tests. Our results showed that nano-bentonite boosted matrix compactness and ITZ quality lead to higher compressive strengths, up to 51.7 MPa, and lower water absorption than untreated mixes. In contrast, B. subtilis combined with PAM increased the matrix density via bacterial action and internal curing. This combination yielded the best results: a compressive strength of 52.9 MPa, a flexural strength of 22.92 MPa, and least water absorption at 1.46%. The optimum bacteria-treated mixtures exhibited up to 35% lower water absorption than the corresponding untreated mixtures. SEM observations confirmed a denser microstructure, reduced microvoid content, and improved fiber-matrix bonding in the modified composites. The novelty of this study lies in the comparative evaluation of biological and nano-modification approaches as separate ITZ enhancement strategies for the sustainable RHA-based geopolymer SIFCON. These findings demonstrate the potential of these modification techniques for the development of durable and environmentally friendly geopolymer composites.
| [1] |
Florean CT, Vermeșan H, Gabor T, et al. (2024) Influence of TiO2 nanoparticles on the physical, mechanical, and structural characteristics of cementitious composites with recycled aggregates. Materials 17: 2014.https://doi.org/10.3390/ma17092014 doi: 10.3390/ma17092014
|
| [2] |
Meskhi B, Beskopylny AN, Stel'makh SA, et al. (2023) Analytical review of geopolymer concrete: Retrospective and current issues. Materials 16: 3792.https://doi.org/10.3390/ma16103792 doi: 10.3390/ma16103792
|
| [3] |
Gojević A, Netinger Grubeša I, Marković B, et al. (2023) Autonomous self-healing methods as a potential technique for the improvement of concrete's durability. Materials 16: 7391.https://doi.org/10.3390/ma16237391 doi: 10.3390/ma16237391
|
| [4] |
Dinh HL, Liu J, Doh JH, et al. (2024) Influence of Si/Al molar ratio and Ca content on the performance of fly ash-based geopolymer incorporating waste glass and GGBFS. Constr Build Mater 411: 134741.https://doi.org/10.1016/j.conbuildmat.2023.134741 doi: 10.1016/j.conbuildmat.2023.134741
|
| [5] |
Li Y, Liu F, Li Q, et al. (2024) Effect of fiber content and end geometry on the pullout behavior of straight and arc-shaped steel fibers embedded in SIFCON. Constr Build Mater 451: 138688.https://doi.org/10.1016/j.conbuildmat.2024.138688 doi: 10.1016/j.conbuildmat.2024.138688
|
| [6] |
Ekinci E, Türkmen İ, Birhanli E (2022) Mechanical and durability characteristics of GGBS-based self-healing geopolymer mortar produced using an endospore-forming bacterium. J Build Eng 57: 104944.https://doi.org/10.1016/j.jobe.2022.104944 doi: 10.1016/j.jobe.2022.104944
|
| [7] |
Mahmood RA, Delik E, Kockal NU, et al. (2025) Performance of bio-geopolymer mortar incorporating isolates of Bacillus cereus and Bacillus subtilis: A comprehensive experimental study. Next Mater 8: 100845.https://doi.org/10.1016/j.nxmate.2025.100845 doi: 10.1016/j.nxmate.2025.100845
|
| [8] |
Tie Y, Ji Y, Zhang H, et al. (2024) Investigation on the mechanical properties of Bacillus subtilis self-healing concrete. Heliyon 10: e34131.https://doi.org/10.1016/j.heliyon.2024.e34131 doi: 10.1016/j.heliyon.2024.e34131
|
| [9] |
Ebrahim AAM, Ahmed DA, Abu-Elwafa R (2024) Development of an eco-friendly geopolymer mortar using slag and fly ash with high bentonite content for thermal and environmental applications. Sci Rep 14: 26727.https://doi.org/10.1038/s41598-024-76780-5 doi: 10.1038/s41598-024-76780-5
|
| [10] |
Frida E, Bukit N, Bukit FRA, et al. (2022) Preparation and characterization of bentonite-OPBA nanocomposite as filler. J Phys Conf Ser 2165: 012023.https://doi.org/10.1088/1742-6596/2165/1/012023 doi: 10.1088/1742-6596/2165/1/012023
|
| [11] |
Gadkar A, Subramaniam KVL (2021) Rheology control of alkali-activated fly ash with nano clay for cellular geopolymer application. Constr Build Mater 283: 122687.https://doi.org/10.1016/j.conbuildmat.2021.122687 doi: 10.1016/j.conbuildmat.2021.122687
|
| [12] |
Ali SM, Abbas AS, Resan KK, et al. (2025) Enhancing the mechanical and permeability properties of bentonite plastic concrete using pozzolanic additives. Ann Chim Sci Mater 49: 307–314.https://doi.org/10.18280/acsm.490310 doi: 10.18280/acsm.490310
|
| [13] |
Luo Y, Brouwers HJH, Yu Q (2023) Understanding the gel compatibility and thermal behavior of alkali-activated Class F fly ash/ladle slag: The underlying role of Ca availability. Cem Concr Res 170: 107198.https://doi.org/10.1016/j.cemconres.2023.107198 doi: 10.1016/j.cemconres.2023.107198
|
| [14] |
Mohamed A, Fan M, Bertolesi E, et al. (2024) Microbial loading and self-healing in cementitious materials: A review of immobilisation techniques and materials. Mater Des 245: 113249.https://doi.org/10.1016/j.matdes.2024.113249 doi: 10.1016/j.matdes.2024.113249
|
| [15] |
Van Tittelboom K, De Belie N (2013) Self-healing in cementitious materials: A review. Materials 6: 2182–2217.https://doi.org/10.3390/ma6062182 doi: 10.3390/ma6062182
|
| [16] |
Samuvel Raj R, Prince Arulraj G, Anand N, et al. (2024) Nano-bentonite as a sustainable enhancer for alkali activated nano concrete: Assessing mechanical, microstructural, and sustainable properties. Case Stud Constr Mater 20: e03213.https://doi.org/10.1016/j.cscm.2024.e03213 doi: 10.1016/j.cscm.2024.e03213
|
| [17] | Spencer C (2021) Enhancing biocement through incorporation of additives. PhD thesis. Cardiff University. Available from:https://orca.cardiff.ac.uk/id/eprint/146016. |
| [18] |
Mohd Basri MS, Mustapha F, Mazlan N, et al. (2021) Rice husk ash-based geopolymer binder: Compressive strength, optimize composition, FTIR spectroscopy, microstructural, and potential as fire-retardant material. Polymers 13: 4373.https://doi.org/10.3390/polym13244373 doi: 10.3390/polym13244373
|
| [19] | Abdulrehman MA, Razak KA, Kasim SR, et al. (2026) Properties of rice husk ash-based geopolymer slurry-infiltrated fiber concrete with various steel fiber types and contents. J Aust Ceram Soc.https://doi.org/10.1007/s41779-026-01359-4 |
| [20] | ASTM International (2021) Standard specification for standard sand. ASTM C778-21. West Conshohocken, PA, USA.https://doi.org/10.1520/C0778-21 |
| [21] | ASTM International (2022) Standard specification for steel fibers for fiber-reinforced concrete. ASTM A820/A820M-22. West Conshohocken, PA, USA.https://doi.org/10.1520/A0820_A0820M-22 |
| [22] |
Ekinci E, Türkmen İ, Birhanli E (2022) Performance of self-healing geopolymer paste produced using Bacillus subtilis. Constr Build Mater 325: 126837.https://doi.org/10.1016/j.conbuildmat.2022.126837 doi: 10.1016/j.conbuildmat.2022.126837
|
| [23] |
El-Eskandarany MS, Al-Hazza A, Al-Hajji LA, et al. (2021) Mechanical milling: A superior nanotechnological tool for fabrication of nanocrystalline and nanocomposite materials. Nanomaterials 11: 2484.https://doi.org/10.3390/nano11102484 doi: 10.3390/nano11102484
|
| [24] | Si W, Carr L, Zia A, et al. (2025). Advancing 3D printable concrete with nanoclays: Rheological and mechanical insights for construction applications. J Compos Sci 9: 449.https://doi.org/10.3390/jcs9080449 |
| [25] |
Lu H, Dai B, Li C, et al. (2025) Flocculation mechanism and microscopic statics analysis of polyacrylamide gel in underwater cement slurry. Gels 11: 99.https://doi.org/10.3390/gels11020099 doi: 10.3390/gels11020099
|
| [26] | BSI (2019) BS EN 12390-3: Testing hardened concrete—Part 3: Compressive strength of test specimens, London, UK: BSI. |
| [27] | ASTM International (2017) Standard test method for splitting tensile strength of cylindrical concrete specimens. ASTM C496/C496M-17. West Conshohocken, PA, USA.https://doi.org/10.1520/C0496_C0496M-17 |
| [28] | ASTM International (2022) Standard test method for flexural strength of concrete (using simple beam with third-point loading). ASTM C78/C78M-22. West Conshohocken, PA, USA.https://doi.org/10.1520/C0078_C0078M-22 |
| [29] | ASTM International (2021) Standard test method for density, absorption, and voids in hardened concrete. ASTM C642-21. West Conshohocken, PA, USA.https://doi.org/10.1520/C0642-21 |
| [30] |
Niş A, Eren NA, Çevik A (2021) Effects of nanosilica and steel fibers on the impact resistance of slag-based self-compacting alkali-activated concrete. Ceram Int 47: 23905–23918.https://doi.org/10.1016/j.ceramint.2021.05.099 doi: 10.1016/j.ceramint.2021.05.099
|