Research article Topical Sections

Flexural, compression and fracture properties of epoxy granite as a cost-effective structure materials :new machine element foundation

  • Received: 21 December 2020 Accepted: 31 January 2021 Published: 07 February 2021
  • Epoxy granite (EG) as a composite material has been attempted to be used in machine foundation. EG demonstrates similar mechanical properties and specific density to light metals, such as aluminium and its alloys. In the present study, we developed light and cost-effective EG composite materials as a new machine element foundation. The EG composite was prepared by blending the epoxy resin (12 wt%) and granite particles by casting route method. The crushed granite particles were sieved and separated into coarse particles 1.18–2.36 mm, medium particles 0.6–1.18 mm and fine particles ≤ 0.6 mm. The mechanical properties such as compression, bending and single edge notch bending tests were assessed. The results show that the EG composite materials containing the fine granite particles induced the highest compressive (18.1 MPa) and bending (20.1 MPa) strength. In addition, the fracture toughness had the highest value which was about 24.73 $MPa\sqrt m $ of the same EG composite material. Our results suggest that the EG composite contains fine granite particles with good mechanical and fracture properties might have a high potential in machine foundation application as an inexpensive material.

    Citation: Mohammed Y. Abdellah, Ahmed Abdelhaleem, Ibrahim A. Alnaser, G. T. Abdel-Jaber, Abdalla Abdal-hay. Flexural, compression and fracture properties of epoxy granite as a cost-effective structure materials :new machine element foundation[J]. AIMS Materials Science, 2021, 8(1): 82-98. doi: 10.3934/matersci.2021006

    Related Papers:

  • Epoxy granite (EG) as a composite material has been attempted to be used in machine foundation. EG demonstrates similar mechanical properties and specific density to light metals, such as aluminium and its alloys. In the present study, we developed light and cost-effective EG composite materials as a new machine element foundation. The EG composite was prepared by blending the epoxy resin (12 wt%) and granite particles by casting route method. The crushed granite particles were sieved and separated into coarse particles 1.18–2.36 mm, medium particles 0.6–1.18 mm and fine particles ≤ 0.6 mm. The mechanical properties such as compression, bending and single edge notch bending tests were assessed. The results show that the EG composite materials containing the fine granite particles induced the highest compressive (18.1 MPa) and bending (20.1 MPa) strength. In addition, the fracture toughness had the highest value which was about 24.73 $MPa\sqrt m $ of the same EG composite material. Our results suggest that the EG composite contains fine granite particles with good mechanical and fracture properties might have a high potential in machine foundation application as an inexpensive material.



    加载中


    [1] Rahman M, Mansur A, Karim B (2001) Non-conventional materials for machine tool structures. JSME Int J C-Mech Sy 44: 1–11. doi: 10.1299/jsmec.44.1
    [2] Gorninski JP, Dal Molin DC, Kazmierczak CS (2004) Study of the modulus of elasticity of polymer concrete compounds and comparative assessment of polymer concrete and portland cement concrete. Cem Concr Res 34: 2091–2095. doi: 10.1016/j.cemconres.2004.03.012
    [3] Cho J, Chen JY, Daniel IM (2007) Mechanical enhancement of carbon fiber/epoxy composites by graphite nanoplatelet reinforcement. Scripta Mater 56: 685–688. doi: 10.1016/j.scriptamat.2006.12.038
    [4] Do Suh J, Kim HS, Kim JM (2004) Design and manufacture of composite high speed machine tool structures. Compos Sci Technol 64: 1523–1530. doi: 10.1016/j.compscitech.2003.10.021
    [5] Suh JD, Lee DG (2008) Design and manufacture of hybrid polymer concrete bed for high-speed CNC milling machine. Int J Mech Mater Des 4: 113–121. doi: 10.1007/s10999-007-9033-3
    [6] Kim HS, Park KY (1995) A study on the epoxy resin concrete for the ultra-precision machine tool bed. J Mater Process Tech 48: 649–655. doi: 10.1016/0924-0136(94)01705-6
    [7] Orak S (2000) Investigation of vibration damping on polymer concrete with polyester resin. Cement Concrete Res 30: 171–174. doi: 10.1016/S0008-8846(99)00225-2
    [8] Piratelli-Filho A, Levy-Neto F (2010) Behavior of granite-epoxy composite beams subjected to mechanical vibrations. Mater Res 13: 497–503. doi: 10.1590/S1516-14392010000400012
    [9] Selvakumar A, Mohanram PV (2012) Analysis of alternative composite material for high speed precision machine tool structures. Ann Fac Eng Hunedoara 10: 95.
    [10] Kareem AA (2013) Mechanical properties of granite powder as a filler for polycarbonate toughened epoxy resin. Int J Pharm Sci Res 3: 254–257.
    [11] Krishna HVR, Priya SP, Rai SK, et al. (2005) Tensile, impact, and chemical resistance properties of granite powder-epoxy composites. J Reinf Plast Comp 24: 451–455. doi: 10.1177/0731684405043549
    [12] Ramakrishna HV, Rai SK (2005) A Study on the mechanical and water absorption properties of granite powder/epoxy toughened with PMMA and fly ash/epoxy toughened with PMMA composites. J Reinf Plast Comp 24: 1809–1816. doi: 10.1177/0731684405052202
    [13] Ramakrishna HV, Priya SP, Rai SK, et al. (2005) Tensile, flexural properties of unsaturated polyester/granite powder and unsaturated polyester/fly ash composites. J Reinf Plast Comp 24: 1279–1287. doi: 10.1177/0731684405049862
    [14] Ramakrishna HV, Rai SK (2006) Effect on the mechanical properties and water absorption of granite powder composites on toughening epoxy with unsaturated polyester and unsaturated polyester with epoxy resin. J Reinf Plast Comp 25: 17–32. doi: 10.1177/0731684406055450
    [15] Ramakrishna HV, Priya SP, Rai SK, et al. (2005) Studies on tensile and flexural properties of epoxy toughened with PMMA/granite powder and epoxy toughened with PMMA/fly ash composites. J Reinf Plast Comp 24: 1269–1277. doi: 10.1177/0731684405049863
    [16] Ramakrishna HV, Priya SP, Rai SK (2007) Flexural, compression, chemical resistance, and morphology studies on granite powder‐filled epoxy and acrylonitrile butadiene styrene‐toughened epoxy matrices. J Appl Polym Sci 104: 171–177. doi: 10.1002/app.25115
    [17] Gonçalves JAV, Campos DAT, Oliveira GJ, et al. (2014) Mechanical properties of epoxy resin based on granite stone powder from the Sergipe fold-and-thrust belt composites. Mater Res 17: 878–887. doi: 10.1590/S1516-14392014005000100
    [18] Venugopal PR, Kalayarasan M, Thyla PR, et al. (2019) Structural investigation of steel-reinforced epoxy granite machine tool column by finite element analysis. P I Mech Eng L-J Mat 233: 2267–2279.
    [19] Abdellah MY (2017) Essential work of fracture assessment for thin aluminium strips using finite element analysis. Eng Fract Mech 179: 190–202. doi: 10.1016/j.engfracmech.2017.04.042
    [20] Abdellah MY, Fathi HI, Abdelhaleem AMM, et al. (2018) Mechanical properties and wear behavior of a novel composite of acrylonitrile–butadiene–styrene strengthened by short basalt fiber. J Compos Sci 2: 34. doi: 10.3390/jcs2020034
    [21] Fouad H, Mourad AHI, ALshammari BA, et al. (2020) Fracture toughness, vibration modal analysis and viscoelastic behavior of Kevlar, glass, and carbon fiber/epoxy composites for dental-post applications. J Mech Behav Biomed Mater 101: 103456. doi: 10.1016/j.jmbbm.2019.103456
    [22] Hassan MK, Abdellah MY, Azabi SK, et al. (2015) Fracture toughness of a novel GLARE composite material. IJET-IJENS 15: 36–41.
    [23] Mohammed Y, Hassan MK, Hashem AM (2014) Effect of stacking sequence and geometric scaling on the brittleness number of glass fiber composite laminate with stress raiser. Sci Eng Compos Mater 21: 281–288. doi: 10.1515/secm-2013-0038
    [24] Vipulanandan C, Dharmarajan N (1998) Effect of temperature on the fracture properties of epoxy polymer concrete. Cement Concrete Res 18: 265–276. doi: 10.1016/0008-8846(88)90011-7
    [25] Gomes MLPM, Carvalho EAS, Demartini TJC, et al. (2020) Mechanical and physical investigation of an artificial stone produced with granite residue and epoxy resin. J Compos Mater.
    [26] Garner NC (2019) Epoxy Bonding Adhesive: ASTM C 881. Available from: http://summitgc.net/wp-content/uploads/2019/08/Garner-Project-Specifications.pdf.
    [27] Jones RM (1998) Mechanics of Composite Materials, 2Eds., Boca Raton: CRC Press.
    [28] Mallick PK (1997) Composites Engineering Handbook, 1 Ed., Boca Raton: CRC Press.
    [29] Lu N, Swan Jr RH, Ferguson I (2012) Composition, structure, and mechanical properties of hemp fiber reinforced composite with recycled high-density polyethylene matrix. J Compos Mater 46: 1915–1924. doi: 10.1177/0021998311427778
    [30] McKeown PA, Morgan GH (1979) Epoxy granite: a structural material for precision machines. Precis Eng 1: 227–229. doi: 10.1016/0141-6359(79)90104-1
    [31] ASTM D3171-99. Standard test methods for constituent content of composite materials. ASTM International, 1999. Available from: https://www.astm.org/DATABASE.CART/HISTORICAL/D3171-99.htm.
    [32] ASTM D2938-95. Standard test method for unconfined compressive strength of intact rock core specimens. ASTM International, 2002. Available from: https://www.astm.org/Standards/D2938.
    [33] ASTM D790-07. Standard test methods for flexural properties of unreinforced and reinforced plastics and electrical insulating materials. ASTM International, 2007. Available from: https://www.astm.org/DATABASE.CART/HISTORICAL/D790-07.htm.
    [34] Chen Y, Han X, Hu X, et al. (2020) Statistics-assisted fracture modelling of small un-notched and large notched sandstone specimens with specimen-size/grain-size ratio from 30 to 900. Eng Fract Mech 235: 107134. doi: 10.1016/j.engfracmech.2020.107134
    [35] Han X, Chen Y, Hu X, et al. (2019) Granite strength and toughness from small notched three-point-bend specimens of geometry dissimilarity. Eng Fract Mech 216: 106482. doi: 10.1016/j.engfracmech.2019.05.014
    [36] Ahmed M, Mallick J, Hasan MA (2016) A study of factors affecting the flexural tensile strength of concrete. J King Saud Univ Eng Sci 28: 147–156.
    [37] Zweben C, Smith WS, Wardle MW (1979) Test methods for fiber tensile strength, composite flexural modulus, and properties of fabric-reinforced laminates, Composite Materials: Testing and Design (Fifth Conference), 228–262.
    [38] Harish BA, Hanumesh BM, Siddesh TM, et al. (2016) An experimental investigation on partial replacement of cement by glass powder in concrete. Int Res J Eng Tech 3: 1218–1224.
    [39] Denton NL, Magill MA, Hillsman VS, et al. (2000) Strength of Materials Laboratory Manual, West Lafayette: Learning Systems Incorporated.
    [40] Ajamu SO, Ige JA (2015) Effect of coarse aggregate size on the compressive strength and the flexural strength of concrete beam. Int J Eng Res Appl 5: 67–75.
    [41] ASTM D5045-99, Standard test methods for plane-strain fracture toughness and strain energy release rate of plastic materials. ASTM International, 1999. Available from: https://www.astm.org/DATABASE.CART/HISTORICAL/D5045-99.htm.
    [42] Bower AF (2009) Applied Mechanics of Solids, 1 Ed., Boca Raton: CRC Press.
  • Reader Comments
  • © 2021 the Author(s), licensee AIMS Press. This is an open access article distributed under the terms of the Creative Commons Attribution License (http://creativecommons.org/licenses/by/4.0)
通讯作者: 陈斌, bchen63@163.com
  • 1. 

    沈阳化工大学材料科学与工程学院 沈阳 110142

  1. 本站搜索
  2. 百度学术搜索
  3. 万方数据库搜索
  4. CNKI搜索

Metrics

Article views(5242) PDF downloads(347) Cited by(2)

Article outline

Figures and Tables

Figures(15)  /  Tables(6)

/

DownLoad:  Full-Size Img  PowerPoint
Return
Return

Catalog