Effect of interaction of embedded crack and free surface on remaining fatigue life

Genshichiro Katsumata; Valéry Lacroix; Yinsheng Li

doi:10.3934/matersci.2016.4.1748

AIMS Materials Science, 2016, 3(4): 1748-1758. doi: 10.3934/matersci.2016.4.1748. Research article Special Issues

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Effect of interaction of embedded crack and free surface on remaining fatigue life

Genshichiro Katsumata, Valéry Lacroix, Yinsheng Li

1 Mizuho Information & Research Institute, 2-3 Kanda-Nishikicho, Chiyoda-ku, Tokyo 101-8443, Japan
2 Tractebel (ENGIE), Avenue Ariane 7, 1200 Brussels, Belgium
3 Nuclear Safety Research Center, Japan Atomic Energy Agency, 2-4 Shirane, Tokai-mura, Naka-gun, Ibaraki 319-1195, Japan

Received: , Accepted: , Published:

Special Issues: Interaction of Multiple Cracks in Metallic Components-Volume 2

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Embedded crack located near free surface of a component interacts with the free surface. When the distance between the free surface and the embedded crack is short, stress at the crack tip ligament is higher than that at the other area of the cracked section. It can be easily expected that fatigue crack growth is fast, when the embedded crack locates near the free surface. To avoid catastrophic failures caused by fast fatigue crack growth at the crack tip ligament, fitness-for-service (FFS) codes provide crack-to-surface proximity rules. The proximity rules are used to determine whether the cracks should be treated as embedded cracks as-is, or transformed to surface cracks. Although the concepts of the proximity rules are the same, the specific criteria and the rules to transform embedded cracks into surface cracks differ amongst FFS codes. This paper focuses on the interaction between an embedded crack and a free surface of a component as well as on its effects on the remaining fatigue lives of embedded cracks using the proximity rules provided by the FFS codes. It is shown that the remaining fatigue lives for the embedded cracks strongly depend on the crack aspect ratio and location from the component free surface. In addition, it can be said that the proximity criteria defined by the API and RSE-M codes give overly conservative remaining lives. On the contrary, the WES and AME codes always give long remaining lives and non-conservative estimations. When the crack aspect ratio is small, ASME code gives non-conservative estimation.

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Keywords: embedded crack; fatigue crack; stress intensity factor interaction; fitness-for-service; proximity rule; remaining fatigue life

Citation: Genshichiro Katsumata, Valéry Lacroix, Yinsheng Li. Effect of interaction of embedded crack and free surface on remaining fatigue life. AIMS Materials Science, 2016, 3(4): 1748-1758. doi: 10.3934/matersci.2016.4.1748

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This article has been cited by:

1. Kunio Hasegawa, Bohumir Strnadel, Yinsheng Li, Valery Lacroix, Stress Intensity Factors for Transformed Surface Flaws and Remaining Fatigue Lives Based on Flaw-to-Surface Proximity Rules, Journal of Pressure Vessel Technology, 2018, 140, 5, 051204, 10.1115/1.4040640
2. Pierre Dulieu, Valéry Lacroix, Kunio Hasegawa, Stress Intensity Factor Interaction for Subsurface to Surface Flaw Transformations Under Stress Concentration Fields, Journal of Pressure Vessel Technology, 2018, 140, 6, 061404, 10.1115/1.4041435

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Copyright Info: 2016, Genshichiro Katsumata, et al., licensee AIMS Press. This is an open access article distributed under the terms of the Creative Commons Attribution Licese (http://creativecommons.org/licenses/by/4.0)

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