A proton exchange membrane fuel cell (PEMFC) with reduced catalyst loading, specifically 0.2 mg/cm2 at the anode and 0.4 mg/cm2 at the cathode, was investigated using a twin inlet and twin outlet flow field configuration. The author conducted comparisons of voltage overpotential and maximum power output across various gas flow rates and humidification temperatures, contrasting these with results obtained from higher catalyst loading. Hydrogen flow rates of 80,100, and 120 mL/min were utilized, with adjustments made to oxygen levels to achieve stoichiometric ratios, as well as 50%, 100%, and 150% excess oxygen. Notably, at a hydrogen flow rate of 100 mL/min, the maximum power output occurred at an oxygen flow rate of 125 mL/min. The optimal ratio of hydrogen to oxygen was further explored across different humidification temperatures ranging from 60 to 100 ℃, inclusive of experiments conducted without humidification. Intermediate humidification temperatures yielded the best overall performance. We systematically assessed the voltage overpotential, maximum power point, and cell resistance under varying hydrogen-oxygen ratios and humidification temperatures. Our findings were compared with data obtained using higher catalyst loading configurations. The results obtained are validated by statistical analysis. The study demonstrates that the performance levels for reduced catalyst loading come close to that of higher catalyst loading configurations. Consequently, lower catalyst loading, which reduces the overall cost of the fuel cell, can be effectively employed in PEMFCs under specific operational parameters.
Citation: Sudesh Bekal. Experimental studies on the use of low catalyst loading in a proton exchange membrane fuel cell having twin inlet twin exit flow field[J]. AIMS Energy, 2025, 13(4): 819-847. doi: 10.3934/energy.2025030
A proton exchange membrane fuel cell (PEMFC) with reduced catalyst loading, specifically 0.2 mg/cm2 at the anode and 0.4 mg/cm2 at the cathode, was investigated using a twin inlet and twin outlet flow field configuration. The author conducted comparisons of voltage overpotential and maximum power output across various gas flow rates and humidification temperatures, contrasting these with results obtained from higher catalyst loading. Hydrogen flow rates of 80,100, and 120 mL/min were utilized, with adjustments made to oxygen levels to achieve stoichiometric ratios, as well as 50%, 100%, and 150% excess oxygen. Notably, at a hydrogen flow rate of 100 mL/min, the maximum power output occurred at an oxygen flow rate of 125 mL/min. The optimal ratio of hydrogen to oxygen was further explored across different humidification temperatures ranging from 60 to 100 ℃, inclusive of experiments conducted without humidification. Intermediate humidification temperatures yielded the best overall performance. We systematically assessed the voltage overpotential, maximum power point, and cell resistance under varying hydrogen-oxygen ratios and humidification temperatures. Our findings were compared with data obtained using higher catalyst loading configurations. The results obtained are validated by statistical analysis. The study demonstrates that the performance levels for reduced catalyst loading come close to that of higher catalyst loading configurations. Consequently, lower catalyst loading, which reduces the overall cost of the fuel cell, can be effectively employed in PEMFCs under specific operational parameters.
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