Research article Special Issues

Effects of solution composition on corrosion behavior of 13 mass% Cr martensitic stainless steel in simulated oil and gas environments

  • Received: 25 December 2018 Accepted: 24 March 2019 Published: 08 April 2019
  • The effects of CH3COONa and CO2 on the corrosion behavior of 13 mass% Cr martensitic stainless steel in simulated oil and gas environments were investigated with electrochemical and surface analysis techniques. The electrochemical results showed that a plateau region and sudden increase in the current density of the anodic polarization curves. The current density of the plateau region decreased with increasing CH3COONa concentrations. The pitting corrosion potential shifted to the positive direction with increasing CH3COONa concentrations, and shifted to a negative value by adding CO2. From the surface analysis, a Cr enriched layer had formed on the sample surface after immersion tests, and the thickness of this layer became thinner with increasing CH3COONa concentration. The surface analysis results after the immersion tests suggested the presence of CH3COO or HCO3 on the surface.

    Citation: Masatoshi Sakairi, Hirotaka Mizukami, Shuji Hashizume. Effects of solution composition on corrosion behavior of 13 mass% Cr martensitic stainless steel in simulated oil and gas environments[J]. AIMS Materials Science, 2019, 6(2): 288-300. doi: 10.3934/matersci.2019.2.288

    Related Papers:

  • The effects of CH3COONa and CO2 on the corrosion behavior of 13 mass% Cr martensitic stainless steel in simulated oil and gas environments were investigated with electrochemical and surface analysis techniques. The electrochemical results showed that a plateau region and sudden increase in the current density of the anodic polarization curves. The current density of the plateau region decreased with increasing CH3COONa concentrations. The pitting corrosion potential shifted to the positive direction with increasing CH3COONa concentrations, and shifted to a negative value by adding CO2. From the surface analysis, a Cr enriched layer had formed on the sample surface after immersion tests, and the thickness of this layer became thinner with increasing CH3COONa concentration. The surface analysis results after the immersion tests suggested the presence of CH3COO or HCO3 on the surface.


    加载中


    [1] Masamura K, Hashizume S, Sakai J, et al. (1987) Polarization behavior of high-alloy OCTG in CO2 environment as affected by chlorides and sulfides. Corrosion 43: 359–365. doi: 10.5006/1.3583871
    [2] Kimura M, Miyata Y, Yamane Y, et al. (1999) Corrosion resistance of high-strength modified 13% Cr steel. Corrosion 55: 756–761. doi: 10.5006/1.3284030
    [3] Guo XP, Tomoe Y (1998) Electrochemical behavior of carbon steel in carbon dioxide-saturated diglycolamine solutions. Corrosion 54: 931–939. doi: 10.5006/1.3284812
    [4] Kimura M, Miyata Y, Toyooka T, et al. (2001) Effect of retained austenite on corrosion performance for modified 13% Cr steel pipe. Corrosion 57: 433–439. doi: 10.5006/1.3290367
    [5] Turnbull A, Griffiths A (2003) Review: Corrosion and cracking of weldable 13 wt-%Cr martensitic stainless steels for application in the oil and gas industry. Corros Eng Sci Techn 38: 21–50. doi: 10.1179/147842203225001432
    [6] Anselmo N, May JE, Mariano NA, et al. (2006) Corrosion behavior of supermartensitic stainless steel in aerated and CO2-saturated synthetic seawater. Mat Sci Eng A-Struct 428: 73–79. doi: 10.1016/j.msea.2006.04.107
    [7] Sunaba T, Meng H, Tomoe Y, et al. (2009) Corrosion experience of 13%Cr steel tubing and laboratory evaluation of super 13Cr steel in sweet environments containing acetic acid and trace amounts of H2S. Corrosion 2009, NACE International, NACE-09568.
    [8] Sunaba T, Ito T, Miyata Y, et al. (2014) Influence of chloride ions on corrosion of modified martensitic stainless steels at high temperatures under a CO2 environment. Corrosion 70: 988–999. doi: 10.5006/1141
    [9] Liu D, Qiu YB, Tomoe Y, et al. (2011) Interaction of inhibitors with corrosion scale formed on N80 steel in CO2‐saturated NaCl solution. Mater Corros 62: 1153–1158. doi: 10.1002/maco.201106075
    [10] Zhang Y, Pang X, Qu S, et al. (2012) Discussion of the CO2 corrosion mechanism between low partial pressure and supercritical condition. Corros Sci 59: 186–197. doi: 10.1016/j.corsci.2012.03.006
    [11] Liu QY, Mao LJ, Zhou SW (2014) Effects of chloride content on CO2 corrosion of carbon steel in simulated oil and gas well environments. Corros Sci 84: 165–171. doi: 10.1016/j.corsci.2014.03.025
    [12] Islam MA, Farhat ZN (2013) The synergistic effect between erosion and corrosion of API pipeline in CO2 and saline medium. Tribol Int 68: 26–34. doi: 10.1016/j.triboint.2012.10.026
    [13] Hashizume S, Minami Y, Ishizawa Y (1998) Corrosion resistance of martensitic stainless steels in environments simulating carbon dioxide gas wells. Corrosion 54: 1003–1011. doi: 10.5006/1.3284813
    [14] Hashizume S, Nakayama T, Sakairi M, et al. (2008) Electrochemical behavior of low C-13%Cr weld joints by using solution flow type micro-droplet cell. Corrosion 2018, NACE International, NACE-08102.
    [15] Hashizume S, Nakayama T, Sakairi M, et al. (2009) Effect of PWHT on electrochemical behavior of low C-13%Cr welded joints with the use of a solution flow type micro-droplet cell. Corrosion 2009, NACE International, NACE-09089.
    [16] Sakairi M, Nakayama T, Kikuchi T, et al. (2009) Electrochemical noise analysis of 13 mass% Cr stainless steel HAZ by solution flow type micro-droplet cell-Effect of solution concentration-. ECS Trans 16: 281–290.
    [17] Hashizume S, Nakayama T, Sakairi M, et al. (2011) SCC mechanism near fusion line of low C-13%Cr welded joints. Zairyo-to-Kankyo 60: 196–201. doi: 10.3323/jcorr.60.196
    [18] Sakairi M, Kikawa A, Hashizume S, et al. (2013) Effect of sodium acetate in model oil and gas environments on oxide film structure and corrosion behavior of 13%Cr stainless steel. Proceedings of NACE International East Asia and Pacific Rim Area Conference and Expo 2013, Kyoto, EPA13-4605.
    [19] Fierro G, Ingo GM, Mancia F (1989) XPS investigation on the corrosion behavior of 13Cr-martensitic stainless steel in CO2-H2S-Cl environments. Corrosion 45: 814–823. doi: 10.5006/1.3584988
    [20] Fierro G, Ingo GM, Mancia F, et al. (1990) XPS investigation on AISI 420 stainless steel corrosion in oil and gas well environments. J Mater Sci 25: 1407–1415. doi: 10.1007/BF00585458
    [21] Islam MA, Farhat ZN (2015) Characterization of the corrosion layer on pipeline steel in sweet environment. J Mater Eng Perform 24: 3142–3158. doi: 10.1007/s11665-015-1564-4
    [22] Nicic I, Macdonald DD (2008) The passivity of Type 316L stainless steel in borate buffer solution. J Nucl Mater 379: 54–58. doi: 10.1016/j.jnucmat.2008.06.014
    [23] Ikeo N, Iijima Y, Niimura N, et al. (1991) Handbook of X-Ray photoelectron spectroscopy, Tokyo, Japan: JEOL Ltd.
    [24] Descostes M, Mercier F, Thromat N, et al. (2000) Use of XPS in the determination of chemical environment and oxidation state of iron and sulfur samples: constitution of a data basis in binding energies for Fe and S reference compounds and applications to the evidence of surface species of an oxidized pyrite in a carbonate medium. Appl Surf Sci 165: 288–302. doi: 10.1016/S0169-4332(00)00443-8
    [25] Jung RH, Tsuchiya H, Fujimoto S (2012) XPS characterization of passive films formed on Type 304 stainless steel in humid atmosphere. Corros Sci 58: 62–68. doi: 10.1016/j.corsci.2012.01.006
    [26] Yin ZF, Wang XZ, Liu L, et al. (2011) Characterization of corrosion product layers from CO2 corrosion of 13Cr stainless steel in simulated oilfield solution. J Mater Eng Perform 20: 1330–1335. doi: 10.1007/s11665-010-9769-z
    [27] Zhang J, Wang ZL, Wang ZM, et al. (2012) Chemical analysis of the initial corrosion layer on pipeline steels in simulated CO2-enhanced oil recovery brines. Corros Sci 65: 397–404. doi: 10.1016/j.corsci.2012.08.045
    [28] Ramis G, Busca G, Lorenzelli V (1991) Low-temperature CO2 adsorption on metal oxides: spectroscopic characterization of some weakly adsorbed species. Mater Chem Phys 29: 425–435. doi: 10.1016/0254-0584(91)90037-U
    [29] Hiyoshi N, Yoga K, Yashima T (2005) Adsorption of carbon dioxide on aminosilane-modified mesoporous silica. J Jpn Petrol Inst 48: 20–36.
    [30] Yoshida H, Adachi Y, Kamegawa K (1982) Fourier transform infrared spectra of activated carbons. Tanso 111: 149–153.
    [31] Geng W, Nakajima T, Takanashi H, et al. (2009) Analysis of carboxyl group in coal and coal aromaticity by Fourier transform infrared (FT-IR) spectrometry. Fuel 88: 139–144. doi: 10.1016/j.fuel.2008.07.027
    [32] Maurice V, Yang WP, Marcus P (1998) X-ray photoelectron spectroscopy and scanning tunneling microscopy study of passive films formed on (100) Fe–18Cr–13Ni single-crystal surfaces. J Electrochem Soc 145: 909–920. doi: 10.1149/1.1838366
    [33] Tardio S, Abel ML, Carr RH, et al. (2015) Comparative study of the native oxide on 316L stainless steel by XPS and ToF-SIMS. J Vac Sci Technol A 33: 05E122.
  • Reader Comments
  • © 2019 the Author(s), licensee AIMS Press. This is an open access article distributed under the terms of the Creative Commons Attribution License (http://creativecommons.org/licenses/by/4.0)
通讯作者: 陈斌, bchen63@163.com
  • 1. 

    沈阳化工大学材料科学与工程学院 沈阳 110142

  1. 本站搜索
  2. 百度学术搜索
  3. 万方数据库搜索
  4. CNKI搜索

Metrics

Article views(4905) PDF downloads(699) Cited by(1)

Article outline

Figures and Tables

Figures(10)

/

DownLoad:  Full-Size Img  PowerPoint
Return
Return

Catalog