Citation: Caliot Cyril, Flamant Gilles. Pressurized Carbon Dioxide as Heat Transfer Fluid: In uence of Radiation on Turbulent Flow Characteristics in Pipe[J]. AIMS Energy, 2014, 1(2): 172-182. doi: 10.3934/energy.2014.2.172
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Current heat transfer fluids (HTF) for solar concentrating systems are: synthetic oil,steam,molten salt and air. At temperature higher than 565℃ air is the only available HTF,but the poor heat transfer properties of air are well known. Consequently,researches on alternative HTF for the conversion of concentrated solar energy at high temperature (high Carnot efficiency) is an important R\&D topic for improving actual technologies. A review of thermodynamic cycles and working fluid has been published in [1] but for low-grade heat. Carbon dioxide appears to be a good candidate because it is non-flammable and non-toxic fluid. The CO2 supercritical state (s-CO2) is observed at 73.8 b and 304.5 K consequently favorable heat transfer and viscous supercritical properties may be built on designing innovative conversion systems. Some works have been done in the field of low and medium temperature solar heat conversion. For example,solar-driven carbon dioxide transcritical power system using evacuated tube type solar collectors was studied in [2] whereas supercritical Rankine cycle was examined in [3] and demonstrated in [4]. In this latter paper evacuated CO2-based solar collectors showed 65-70\ solar heat collection efficiency and the measured power conversion efficiency was in the range 8.78-9.45\. At high temperature,it was pointed out in [5] that s-CO2 recompression Brayton cycle can be as efficient as helium Brayton cycle with lower inlet turbine temperature (550∘C
The mass balance equation and the momentum balance equation for the turbulent flow are solved. The turbulent flow is modeled with a steady Reynolds-averaged Navier-Stokes model which is the standard k-epsilon model. Therefore,the flow dynamics is modelled using the following steady state balance equations for mass (Eq. 1) and momentum (Eq. 2):
∂∂xi(ρui)=0
∂∂xj(ρuiuj)=−∂p∂xi+∂∂xj[μ(∂ui∂xj+∂uj∂xi−23δij∂ul∂xl)]+∂∂xj[(μt(∂ui∂xj+∂uj∂xi)−23(ρk+μt∂uk∂xk)δij]
where velocity ui
∂∂t(ρk)+∂∂xi(ρkui)=∂∂xj[(μ+μtσk)∂k∂xj]+μt2SijSij−ρϵ
∂∂t(ρϵ)+∂∂xi(ρϵui)=∂∂xj[(μ+μtσϵ)∂ϵ∂xj]+C1ϵϵkμt2SijSij−C2ϵρϵ2k
where the following constants are used: C1ϵ=1.44
The density,specific heat capacity,thermal conductivity and viscosity of CO2 were extracted from the work of [13].
Turbulent heat transport is modeled using the concept of Reynolds' analogy to turbulent momentum transfer. The energy balance equation is thus given by:
∂∂t(ρE)+∂∂xi[ui(ρE+p)]=∂∂xj(λeff∂T∂xj+uiμt(∂uj∂xi+∂ui∂xj)−ui23μt∂uk∂xkδij)+Srad
where $E$ is the total energy and λeff
The energy balance equation includes a radiative source term,Srad
Radiation transport is considered in an emitting,absorbing,non-scattering and non-gray medium surrounded by gray walls. The monochromatic RTE (Radiative Transfer Equation) for an absorbing and emitting medium,at position →r
dIνds=κν(Ibν−Iν)
with the associated boundary condition for a gray surface that emits and reflects diffusely:
Iwν(→s)=ϵwIbν+1−ϵwπ∫→n⋅→s′<0|→n⋅→s′|Iν(→s′)dΩ′
The radiative property model chosen in this study is a multi-gray approach and the RTE for the $j$th gray component is expressed as [14]:
dIjds=κj(ajσT4π−Ij)
where $a_j$ and $\kappa_j$ are,respectively,the emission weighting factor and absorption coefficient for the $j$th gray component. The quantities $a_j$ and $\kappa_j$ are temperature dependent. The boundary conditions for gray walls thus become:
Iw(→s)=ϵwajσT4π+1−ϵwπ∫→n⋅→s′<0|→n⋅→s′|Ij(→s′)dΩ′
The radiative source term (in Eq. 5) is computed with a finite volume model for spatial and directional integrations. The radiative transfer equation (Eq. 8) is solved using the Discrete Ordinates (DO) radiation model (as it is called in the ANSYS Fluent commercial software) for a finite number of discrete angles. This DO model corresponds to the finite-volume method developed by Chui and Raithby [15] which is different but presents many similarities with the classical discrete ordinate method. In two-dimensional simulations,only four octants are solved due to symmetry. In the presented two-dimensional simulations,16 directions are adopted for the angular discretization of each octant. For spectral integration the global spectral ADF (Absorption Distribution Function) model [16] is chosen for the description of global radiative properties of CO2 at high temperature (ADF-CO2). These two models (DO and ADF) are approximate models but they are suitable for coupled CFD simulations and do not involve huge computer time.
The participating medium is pure carbon dioxide at high temperature (up to 1100 K) and from low (0.1 MPa) to high pressure (20 MPa). At high temperature and Therefore,the radiative properties of CO2 should be computed over a large temperature and pressure ranges. At high temperature,the radiative properties of CO2 can be computed based on high temperature spectroscopic databases such as HITEMP-2010 [17] or CDSD-4000 [18]. The spectroscopic database selected is HITEMP-2010 because CO2 temperature does not reach $4000 K$ in the present calculation so we do not need to involve transitions occuring around 4000 K. For low pressure,CO2 spectra can be computed within the limits of the impact approximation based on the isolated line concept. The line shape is considered Lorentzian and accordingly to the isolated line concept,each line shape is not modified by other transitions. However,as pressure increases the gas density increases and the collision-induced transfers of population become important [19]. Spectral transitions can overlap significantly with each other and the isolated line assumption breaks down. Thus,the spectral shape should be modeled with the line mixing process. A line-by-line model [20] was used to obtain synthetic spectra of pure CO2 assuming a Lorentz line profile corrected by a χ
As an illustration of carbon dioxide radiative properties,Figure 1 presents an example of its pressure and temperature dependencies. Figure 1(a) shows the evolution of narrow band absorption coefficent spectra for different CO2 pressures at a temperature of 600 K and Figure 1(b) shows high resolution spectra of CO2 absorption coefficients (at 0.1 MPa) for two temperatures. At high pressure the absorption coefficient reaches high values and becomes opaque in the band center (Fig. 1)(a). At a pressure of 0.1 MPa the average absorption coefficient is almost superimposed on the x-axis. The temperature dependence of the CO2 spectra is shown in Fig. 1(b). The absorption coefficient of cold lines decreases when the temperature increases. In addition,towards high wavelength (not shown in Fig. 1(b)),hot lines appear when the temperature increases resulting in a slight increase of the absorption coefficient.
The ANSYS Fluent commercial finite volume fluid dynamics solver is used to solve the transport Eqs. (1)-(5) and (9). In particular,the pressure based solver is used,employing the SIMPLE pressure velocity coupling method [22]. Gradients are computed using the least squares cell based method,and the standard pressure interpolation scheme is used. The QUICK [23] scheme is used for the spatial discretization of the flow and energy transport equations. The near-wall modeling method selected for the wall-bounded turbulent flow is the enhanced-wall-treatment that can be used with fine and coarse meshes [24]. The finite volume method is also employed for the computation of radiation transport using a $4\times 4$ discretization of the zenith and azimuth angles in each octant. The temperature and composition dependent thermo-physical properties of CO2 are computed for each cell using Fluent's User-Defined-Functions (UDFs). The radiation absorption coefficient is also computed by an UDF. The solution time is several hours (about 10 hours) on a modern PC workstation (parallel Fluent on a Quad Core processor at 2.93 GHz).
The pipe is circular in cross section and is modelled using a structured two-dimensional axisymmetric grid. The grid is oriented such that the x
In the y
The inlet boundary condition is an inlet velocity for pure CO2 at 400 K and different simulations are conducted with different inlet pressures. The selected pressures cover the range from 0.1 MPa to 20 MPa with intermediate values of 1 MPa and 5 MPa. Similar inlet velocities were chosen for the different flow simulations having different static pressures. The inlet velocity is specified parabolic with a mean value of 1 m/s that leads to 0.0017 kg/s at 0.1 MPa,0.0169 kg/s at 1 MPa,0.0915 kg/s at 5 MPa and 0.4782 kg/s at 20 MPa. The flow is heated by the hot pipe wall at a constant temperature of $1100$ K considered as a blackbody ($\epsilon_w = 1$).
A sketch of the reactor is depicted in Figure 2 with a real length to radius ratio. The reactor size does not allow one to clearly represent fields inside the pipe while keeping the real length to radius ratio. This is the reason why the simulated fields inside the reactor will be represented in figures where the radius scale (y axis) is enlarged. The simulation results are presented below in Figures 3 and 4,and the effects of radiation transport in the pipe are discussed. The fields are depicted using isocontour plots of approximately unit aspect ratio; however,the aspect ratio of the reactor (length to radius ratio) is 100,and,therefore,to correctly interpret the geometry of the intercontour regions it is necessary to consider that the axial distance between contours is 100 times greater than depicted,while gradients with even a small apparent radial component are essentially radial. Concerning the validation of the calculated results,a validation was obtained on a numerical basis by checking the heat and mass balances between inlet and outlet and this step is not shown here. A full experimental validation of calculated results is out of the scope of this article and will be part of a future work since it requires additional efforts. Concerning the calculated results,the flow and energy conservation were checked numerically between the inlet and the outlet and this step is not shown here.
The influence of radiation transport on temperature and velocity fields is studied for CO2 pipe flow at four different pressures. The effect of radiation is highlighted when comparing two simulation results obtained with and without the radiative heat transfer model. Figures 3(a)-3(d) present isocontours of temperature in the axisymmetric geometry of the pipe and Figures 4(a)-4(d) present isocontours of velocity. Because the pipe wall is at high temperature,one can expect that radiation absorption by the CO2 flow leads to a fluid temperature increase. This phenomena occurs clearly for flows with 0.1 and 1 MPa (Figs 3(a)-3)(b) but tends to diminish for higher pressures (Figs 3(c)-3(d)). Indeed,when comparing the temperature profiles obtained for different pressures and neglecting or not the radiation transport,the results show a decrease of the influence of radiation with respect to a pressure increase. The cross comparison of velocity and temperature fields (Figs 3-4) show also the effect of heat and flow coupling which leads to an acceleration of the flow as the temperature increases (for the same fixed pressure). Consequently,the lower velocity is find for the cases where the influence of radiation absorption is weaker,i.e. at high pressures.
As the pressure increases,while keeping the same inlet velocities,the simulated results show a decrease of heat transfer from the hot wall to the tube center due to radiation transport. This effect is due to an increase of the CO2 optical thickness which contributes to stop the radiation transport from the hot wall to the colder fluid at the pipe center. Thus,as the pressure increases one can consider that radiative exchanges between CO2 and the wall occur more gradually,the radiation from the wall heats only the fluid in its own vicinity as does CO2 which exchanges by radiation only with its close neighborhood. As the pressure increases (e.g. above 5 Mpa),the pure CO2 media become optically thick and one can model the radiation transport by a diffusion process and use simple radiative models such as the diffusion approximation (P1 model) or the Rosseland approximation [14]. Moreover,the presented results clearly show the radiative transfer can be neglected in pure CO2 above 20 MPa. It is worth noting that these results do not stand for an accurate determination of pressure intervals where a given model can be used,but they show the trend associated to the influence of pressure on radiation transport in a high temperature pipe.
A two-dimensional axisymmetric model to solve the turbulent flow and the heat transfer inside a hot pipe is described. The influence of radiation on the flow is discussed. It is shown that the influence of radiation is weak at high pressure for the optical thickness involved in this study. A two-dimensional axisymmetric model to solve the turbulent flow and the heat transfer inside a hot pipe is described. The pipe temperature is assumed constant at 1100 K and CO2 inlet temperature is 400 K. The influence of radiation on the flow temperature and velocity distribution is discussed. It is shown that the influence of radiation is important at low pressure (less than 5 MPa) but becomes negligible at pressure larger than 5 MPa. In the pressure range 0.1-5 MPa radiation results in CO2 flow temperature and velocity increases. The influence of radiation on both temperature and velocity decreases with an increase of the working pressure and becomes non significant at about 20 MPa. This means that the influence of radiation absorption is rather weak at high pressure for the optical thickness involved in this study. At high pressure CO2 becomes optically thick and radiation is absorbed in the very thin layer near the hot wall. Consequently,this shadowing effect limits drastically radiation propagation through the pipe.
The authors want to thanks Pr. Jean-Michel Hartmann for his valuable advices concerning high pressure radiative properties of CO2.
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